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Battery






 

Complaint Symptom and possible causes Remedy
" Su lfation", acidic wh ite powdery su b- stance or spots on su r- faces of cell plates. 1. Battery case is cracked. 2. Battery has been lef t i n a ru n-downcond ition for a long ti me. Replace the battery. R eplace the battery.
Battery ru ns down qu ickly. 1. The chargi ng system is not correct.     2. Cell plates have lost m uch of thei r activematerial as a resu lt of overchargi ng. 3. A short-ci rcu it cond ition exists within the battery. 4. Battery voltage is too low. 5. Battery is too old. Check the generator, regu lator/rectif ier a nd ci rcu it connections, a nd make neces- sary adjustments to obtai n specified charg- i ng operation. Replace the battery, and correct the charg- ing system. Replace the battery.   Recharge the battery f u ll y. Replace the battery.
Battery " su lfation". 1. Cha rgi ng rate too low or too h igh. (When not i n use batteries shou ld be recharged at least once a month to avoid su lfation.) 2. The battery left u nused for too long i ncold cl i mate. R eplace the battery.     Replace the battery, if bad ly su lfated.
Battery discharges too rapidly. D irty contai ner top and sides. Cl ean.

 

 

CHASSIS

 

Complai nt Symptom and possible causes Remedy
Heavy steering. 1. Steeri ng stem n ut overtightened. 2. Broken beari ng i n steeri ng stem. 3. Distorted steeri ng stem. 4. Not enough pressu re i n ti res. Adjust. Replace. Replace. Ad just.
Wobby handlebars. 1. Loss of balance between right and lef t front forks. 2. Distorted front fork. 3. D istorted front axle or crooked ti re. R eplace. R epai r, or replace. R eplace.
Wobbly front wheel. 1. D istorted wheel rim. 2. Worn front wheel beari ngs. 3. Defective or i ncorrect ti re. 4. Loose axle. 5. I ncorrect front fork oi l. Replace. Replace. Replace. Retighten. Ad just.
Front suspension too soft. 1. Wea kened springs. 2. Not enough fork oi l. R eplace. R ef i ll.
Front suspension too stiff. 1. Fork oi l too viscous. 2. Too much fork oi l. Replace. Dra i n excess oi l.
Noisy front suspension. 1. Not enough fork oi l. 2. Loose bol ts on suspension. Refi ll. Reighten.
Wobbly rear wheel. 1. D istorted wheel ri m. R eplace.
2. Worn rear whee l beari ng or swi ngarm beari ngs. R eplace.
3. Defective or i ncorrect ti re. R eplace.
4. Worn swi ngarm and rear cush ion related beari ngs. R eplace.
5. Loose nuts or bolts on rear suspensions. R eighten.
Rear suspension too sof t. 1. Wea kened shock absorber spri ng. 2. Rear suspension adjuster im properl y set. 3. Oil lea kage of shock a bsorber. 4. Gas lea kage of shock absorber. R eplace. Ad just.
Replace.
R eplace.
Rear suspension too 1. R ea r suspension ad juster im properl y set. Ad just.
stiff. 2. Shock a bsorber shaf t bent. Replace.
3. Swi ngarm bent. Replace.
4. Worn swi ngarm a nd rear cush ion related beari ngs. Replace.
Noisy rear suspension. 1. Loose nuts or bolts on rear suspension. 2. Worn swi ngarm a nd rear cushion related beari ngs. R etighten. R eplace.

 

BRAKES

 

Complai nt Symptom and possible causes Remedy
I nsuff icient brake power. 1. Leakage of bra ke fl u id from hyd ra u l ic system. 2. Worn pads. Repai r, or replace. R eplace.
  3. Oil ad hesion on engagi ng su rface of pads. Clean d isc and pads.
  4. Worn d isc. Replace.
  5. Ai r i n hyd rau l ic system. Bleed ai r.
Brake squeaking. 1. Carbon ad hesion on pad su rface. Repai r su rface with sand-
    paper.
  2. Ti lted pad. Mod if y pad f itti ng, or
    replace.
  3. Da maged wheel bea ri ng. Replace.
  4. Loose front-wheel axle or rear-wheel axle. Tighten to specif ied torq ue.
  5. Worn pads. Replace.
  6. Foreign materia l i n bra ke f l u id. Replace brake f l u id.
  7. Clogged retu rn port of master cyl i nder: Disassem ble a nd clean
    master cyl i nder.
Excessive brake lever 1. Ai r i n h yd rau l ic system. Bleed ai r.
stroke. 2. I nsuff icient bra ke fl u id. R eplen ish flu id to specif ied level; bleed ai r.
  3. I mproper qual ity of bra ke f l uid. R eplace with correct fl u id.
Leakage of brake flu id. 1. I nsuff icient tighten i ng of connection joi nts. Tighten to specified torque.
  2. Cracked hose. Replace.
  3. Worn piston and/or cu p. R eplace piston and/or cu p.

 

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