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Snap ring pliers. Cork su rface ( 1 PC)






 

 
CLUTCH

" Cork su rface" (1 PC)

 

 

CD Push rod

® Thrust washer

@ Thrust washer

(Thick ness: 2.5 mm)

@ Pri mary d ri ven gea r assembl y

® Bea ri ng

® Spacer

(j) Thr ust washer

(Thi ck ness: 2.0 mm)

® Cl utch sleeve h u b

® Spri ng washer seat

@ Spri ng washer

@ Lock washer

@ Push rod

@ Push piece

([4l Thr ust beari ng Pressure plate


 

 

• Install the thrust washers, CD and ®·

 
Install the primary driven gear assembly onto the counter­ shaft, then apply engine oil to the bearing @ and spacer ©.

• Install the thrust washer ®.

 

 

 
Tighten the clutch sleeve hub nut to the specified torque.

 

Clutch sleeve: 50 - 70 N-m

hub nut (5.0 - 7.0 kg-m, 36.0 - 50.5 lb-ft) 09920-53710: Clutch sleeve hub holder

• After tightening the clutch sleeve hub nut, be sure to lock the nut by firmly bending the tongue of the washer.

 

 

 
Install the spring washer seat ® and spring washer (J).

 

 

 
Cl utch sleeve h u b

 

Spri ng washer

seat -Dri ven plate

 

Dri ve plate No. 2

 

 

 
Install the clutch drive and driven plates one by one into the clutch sleeve hub in the prescribed order. (R efer to page 3-50.)

• Install the push rod ®, push piece ® and thrust bearing ®.

CAUTION:

The bearing face of the thrust bearing ® faces push piece side.


 

 
Tighten the clutch spring set bolts in the order.

 

NOTE:

Tighten the clutch spring set bolts in the manner indicated, tightening them by degrees until they attain a uniform tightness.

Clutch spring set bolt: 7 - 11 N-m

(0.7 - 1.1 kg-m, 5.0 - 8.0 lb-ft)

• Install the oil separator outer cover CD.

 

 
Fit the generator stator spacer to the crankcase.

 

NOTE:

The chamfered face ® of the generator stator spacer faces

outside.

 

 

 
Apply a small quantity of THREAD LOCK SUPER " 1322" / " 13338" to the generator stator mounting screws and lead wire clamp screw.

(For U.S.A. model)

99000-32020: THREAD LOCK SUPER " 13338"

(For the other models)

99000-32110: THREAD LOCK SUPER " 1322"

 

 

 
Degrease the tapered portion of the generator rotor and also the crankshaft. Use nonflammable cleaning solvent to wipe off the oily or greasy matter to make these surfaces com­ pletely dry.

NOTE:

Apply a small quantity of THREAD LOCK SUPER " 1303" / " 1305" to the generator rotor bolt.

(For U.S.A. model)

 
99000-32030: THREAD LOCK SUPER " 1303"

(For the other models)

99000-32100: THREAD LOCK SUPER " 1305"


 

 

 
Tighten the generator rotor bolt to the specified torque by using the special tool and torque wrench.

Tightening torque: 110 - 130 N-m

(11.0 - 13.0 kg-m, 79.5 - 94.0 lb-ft)






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