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Snap ring pliers






 

NOTE:

Do not lose the circlip, pin and washer.

 

 
R emove the oil separator inner case ® and oil pump @.


 

 

 
R emove the gearshift shaft oil seal, circlip and washer. 09900-06107: Snap ring pliers

 

• Draw out the gearshift shaft.

 
R emove the cam driven gear CD by removing the cam guide

 
® and pawl lifter ®.

 

09900-09003: Impact driver set

 

NOTE:

When removing the cam driven gear, do not lose the gear shifti ng pawl @, pin @ and spring ®·

 

 

 
R emove the countershaft bearing retainer. 09900-09003: Impact driver set

NOTE:

Do not remove the oil gallery plug retainer ®.

 

 

 
R emove the oil filter cap and oil filter.


 

 

 
R emove the neutral position indicator switch.

 

NOTE:

Do not lose the 0-ring CD, switch contact ® and its spring ®·

 

 

• R emove the water pump.

• R emove the oil seal retainer.

• R emove the oil pan.

 
R emove the oil sump filter.


 

 

 
R emove the oil sump filter guide and its 0-ring.

 

 

• R emove the shim CD and 0-ring ®·

• R emove the upper crankcase securing bolts.

 
Remove the lower crankcase securing bolts.

• When removing the crankshaft tightening bolts, loosen them in the descending order of numbers assigned to these bolts.

NOTE:

Two al/en bolts are used for tightening crankshaft at the portion ® ·

09914-25811: 6-mm " T" type hexagon wrench

09900-00410: Hexagon wrench set

 

 
Make sure that all bolts are removed without fail. Hammer lightly the lower crankcase side with a plastic hammer to separate the upper and lower crankcase halves and then lift the latter.

09912-34510: Cylinder disassembler CAUTION:

Do not drop the crankshaft journal bearings from the lower crankcase.


 

 

• R emove the cra n kshaf t assem bl y from the u pper cra n kcase.

©

 
NOTE:

Bear in mind that the crankshaft thrust bearings © are located between shaft and case.

 

 

 
R emove the two da m pers CD a nd cam chai n g u ide ®·

• R emove the 0-ri ng @.

 

 
R emove the cou ntershaf t assem bl y © a nd d riveshaf t assem­ bl y @.

 

 

 
NOTE:

Do not lose the C-rings ® and bearing pins (j).

 

 

 
R emove the gea rsh if t cam stopper spri ng ®·


 

 

• Hold the gearshift forks by hand to draw out the gearshift

fork shaft.

 
Remove the gearshift cam CD, washer ®, gearshift cam stopper plate ® and spacer @.

 






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